Why do we kiln dry the logs (and every other piece of wood) used in your log home, log cabin or timber frame house?

 

  1. Uniformity and stability. Kiln-dried logs are “pre-shrunk” before milling to a final profile to create a uniform and stable log wall system with less settling and tighter joints. In fact, throughout much of the United States, Honest Abe’s log wall system will qualify as a “non-settling” system. However, years of experience have taught us how to create a building method to account for minor changes in the wood.
  2. Fewer checks. Careful drying in a controlled environment minimizes checking (cracking), which occurs in the kilns, before milling and during final construction.
  3. Grading Accuracy. After kiln-drying the logs, trained inspectors can grade out defective logs out. Logs selected for use in your home package are stamped with a TPI standard of LogWall-40.
  4. Kills Pests. Heat from kiln-drying will destroy any fungi that cause wood decay, as well as any insects, their eggs or larvae.
  5. Stops Sap. Most pitch in the wood is crystallized during kiln drying, preventing “sap” from seeping to the surface after the home is constructed.
  6. Smooth, Durable Finishes. Interior and exterior finishes can be applied immediately following construction for more convenient and immediate protection. Applications may absorb deeper and last longer.
  7. Lighter Logs. It’s estimated that 10,000 pounds of water are removed from the typical home, significantly reducing the weight of the logs. Two people can handle even the longest logs during the construction process.

 

 

It is comforting to know that the houses we construct with Honest Abe’s materials have been kiln dried so there is no worry about insects. The logs have less checking, they take a finish better and overall, our customer has a more stable and durable home.

Joe Isenburg

Loading the Kiln at Honest Abe’s Manufacturing Facility

To minimize movement, shrinkage and settling in the timbers over time, we combine natural air drying and kiln drying in the manufacturing of every single Honest Abe timber. We use large, variable temperature kilns, as seen in the video above, to dry hundreds of logs at a time. Once stacked inside the kiln, the logs remain there for approximately three to five weeks. During this time, the temperature inside the kiln is slowly raised to around 170 degrees as computer-controlled fans and moisture meters dry and monitor the logs. After the wood is kiln-dried, it is stored under roof until is it milled into a custom home.